We are extremely satisfied with the highly skilled service delivered by Struers. They always meet our needs quickly and efficiently.BRP Powertrain GmbH & Co. KG (Austria) Herr Thomas Brunmair Supervisor Material Lab
StructureExpert Weld facts
- Unique inverted optical system
- Dedicated Software
- Efficient process management
StructureExpert Weld is the only stand-alone imaging tool built for fast, accurate weld bead control. Its inverted optical system and automatic lighting, focus, and calibration eliminate manual steps and reduce errors—saving time, money, and resources.
Save Time
StructureExpert Weld is designed for easy, precise placement of the prepared sample. The unique inverted optical system ensures that the sample surface is always the same distance to the camera, making continuous height adjustments and calibrations unnecessary. One click provides the information required to perform the necessary checks.Ensure Accuracy
The built-in digital camera and software-controlled magnification adjustment make it easy to find the best field of view. The calibration is loaded automatically with the set magnification – ensuring maximum accuracy and reproducibility. The dedicated internal LED ring light provides bright, uniform illumination for crisp, high image contrast and precise measurements.Maximum Weld Bead Control
StructureExpert Weld helps boost welding quality. Dedicated weld control software with specific measurement tools ensures that weld bead measurement and analysis processes are performed accurately. Through easy-to-customize report templates and data tracking possibilities, it is possible to speed up the processes and ensure their full traceability.Automatic calibration
To minimize the impact of human errors, the system has an automatic built-in calibration.
KEY FEATURES THAT ENSURE FAST MEASUREMENT AND INSPECTION
Maximum weld bead quality is ensured with WeldingExpert. WeldingExpert is the only stand-alone dedicated imaging tool that gives a simple way to ensure precise and cost-efficient weld bead inspection, measurement and reporting – all in one solution. Unique design and features enable accuracy, efficiency and control of after-weld quality assurance processes.
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Inverted optical system
The inverted optical system maintains a constant distance between the sample and the camera, providing a constantly sharp image without the need for focus adjustment.
Inverted optical system
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Built-in digital camera and autofocus zoom lens
The unique inverted optical system ensures that the sample surface always has the same distance to the camera, making continuous height adjustments and calibrations unnecessary. Simply place the sample on the glass surface and the built-in digital camera and a motorized autofocus zoom lens will give maximum flexibility in selecting a perfect field of view for all measurements.
Built-in digital camera and autofocus zoom lens
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Internal LED ring light
The dedicated internal LED ring light provides bright, uniform illumination for crisp, high image contrast and precise measurements.
Internal LED ring light
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Dedicated software
Dedicated weld control software, measurement tools and report templates enable full traceability of welding control processes
Dedicated software
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Statistics
WeldingExpert includes a software module for the qualitative monitoring of weld beads and parts and statistical tools are provided to ensure a complete tracking of the welding process.
Statistics
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Metrology System Administration
A complete description of the welding part and the weld bead acceptance criteria are registered and protected by password. All parameters are automatically loaded and processed during measurements achieved by operators.
Metrology System Administration
Facts
Model types
WeldingExpert is available in two variations, see specifications for details.
WeldingExpert-5
WeldingExpert-5
Dedicated imaging system for weld bead measurement. Consists of compact housing,LED lighting system, digital camera with motorized zoom and dedicated software for
measurement and reporting. Field of view from 80 to 4.5 mm (3.1” to 0.2”), equivalent to 2.5x - 50x magnification. Includes 5 glass windows, 2 protection covers,
calibration plate and necessary cables. Additional software modules can be ordered separately. UKAS certificate for calibration plate and Plastic covers are optional. PC and monitor are required.
Dedicated imaging system for weld bead measurement. Consists of compact housing,LED lighting system, digital camera with motorized zoom and dedicated software for
measurement and reporting. Field of view from 80 to 4.5 mm (3.1” to 0.2”), equivalent to 2.5x - 50x magnification. Includes 5 glass windows, 2 protection covers,
calibration plate and necessary cables. Additional software modules can be ordered separately. UKAS certificate for calibration plate and Plastic covers are optional. PC and monitor are required.
WeldingExpert-11
WeldingExpert-11
Dedicated imaging system for weld bead measurement. Consists of compact housing, LED lighting system, digital camera with motorized zoom and dedicated software for measurement and reporting. Field of view from 8.27 to 0.68 mm (0.33” to 0.03”), equivalent to 20x - 240x magnification. Includes 5 glass windows, 2 protection covers, calibration plate and necessary cables. Additional software modules can be ordered separately. UKAS certificate for calibration plate and Plastic covers are optional. PC and monitor are required, but not included. CLSYS011
Dedicated imaging system for weld bead measurement. Consists of compact housing, LED lighting system, digital camera with motorized zoom and dedicated software for measurement and reporting. Field of view from 8.27 to 0.68 mm (0.33” to 0.03”), equivalent to 20x - 240x magnification. Includes 5 glass windows, 2 protection covers, calibration plate and necessary cables. Additional software modules can be ordered separately. UKAS certificate for calibration plate and Plastic covers are optional. PC and monitor are required, but not included. CLSYS011
Struers’ equipment is in conformity with the provisions of the applicable International Directives and their appurtenant Standards. Struers’ products are subject to constant product development. Therefore, we reserve the right to introduce changes in our products without notice.
Technical Data
WeldingExpert Technical Data Sheet
Struers Technical Data Sheets are designed to help you make the best choice of equipment for your particular purpose. You can find important information such as capacity and performance specifications, dimensions, weight, electrical data, noise levels, ambient conditions and safety. In many cases you can also obtain an overview of accessories offering higher capacity and performance.
Download Technical Data Sheet
Get your brochure for StructureExpert Weld
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Correct preparation solutions
"True structures require proper and correct applications. Different material properties require broad application knowledge. Struers application specialists are experts in optimizing preparation methods, because application knowledge is necessary to select the correct preparation solutions. Your material – our application solutions.”
Birgitte Nielsen
Application Specialist, Struers ApS
MEET SOME OF OUR CUSTOMERS
Don’t make do with what we say! Look for the truth in the experiences of the people who use our equipment and knowledge. We asked a few of our loyal customers to tell us what they think is most important about Struers.
We have been using Struers equipment and consumables for almost 30 years and have benefitted enormously from their unparalleled service and applications support.John Crane UK Ltd. UK Bill Taylor Materials & Forensics Engineer
My relationship with Struers dates back over many years. The reason is their expert advice, good service, and their use of our application laboratory in the case of difficult questions that are best resolved on-site.WWU Münster, Institut für Planetologie Ursula Heitmann Mineral Specimen Preparer