Cold mounting consumables from Struers

Cold mounting consumables

When it comes to cold mounting, high quality impregnation with good edge retention can be a challenge. Our range of acrylic and epoxy cold mounting resins have been designed with these challenges in mind – so you can improve the outcome and speed of your cold mounting process.

If you experience gaps around the sample edge after cold mounting, the sample will need to be reworked, adding time and cost to your metallographic process. All our cold mounting resins have been developed to ensure high edge retention – to reduce the need for rework and lower your costs per sample.

  • High edge retention and minimal shrinkage for reduced rework
  • Fast curing resins to shorten process time
  • Low temperature curing to protect your sample
Both acrylic and epoxy resins have their strengths. Choosing the correct one can significantly improve your cold mounting process.

Which acrylic resin is best for your cold mounting process?

For simplicity and speed, especially on irregular samples

Acrylic cold mounting resins are very easy-to-use resins with short curing times. Shrinkage is limited. They are well-suited for mounting irregularly shaped samples, for routine work, or single samples.
  • Good adhesion
  • Low shrinkage
  • Good edge retention
  • Transparency
  • Low viscosity
  • Short curing time
  Special applications Edge retention / general usage
Resin name

ViaFix*

ViaFix mounting consumable from Struers

ClaroCit

ClaroCit mounting consumable

LevoCit

LevoCit mounting consumable from Struers

VersoCit-2

VersoCit-2 mounting consumable from Struers

DuroCit-3

DuroCit-3 mounting consumable from Struers

Application

Vias & Microvias

Excellent characteristics for filling Vias & Microvias, due to its low viscosity.

Extraordinarily clear

Crystal clear mounts for universal use. Usable for target preparation, and curing under pressure will improve transparency.

Edge retention & low temperature

Excellent for non-ferrous metals and soft ferrous metals as well as heat sensitive specimens.

Fast - Routine

Routine examination of soft to medium hard materials.
Mounts completed in only 10 minutes.

Edge retention

Minimum shrinkage and very good edge retention on medium hard and hard ferrous metals as well as ceramics, carbides etc.
Also applicable for protecting layers of coated materials and for filling voids and cracks.

Shrinkage level Medium Medium Low High Very low
Edge retention Fair Fair Good Fair Good
Removal rate High High Medium High Low
Mount hardness 83 Shore D 85 Shore D 84 Shore D 82 Shore D 85 Shore D
Curing time** 20 min 20 min 20 min 10 min 30 min
Peak temperature 115 °C / 239 °F 90 °C / 194 °F 75 °C / 167 °F 100 °C / 212 °F 138°C / 280 °F
Viscosity Low Medium Medium Medium Medium
* When using diamond products or lubricants containing alcohol, the surface will be affected and the structure of the polymer beads will appear.
** 30 mm dia. mount without specimen at 21 °C / 70 °F.

Which cold mounting acrylic resin is right for you?

You can see a full overview in our consumables selection guide

 

Which epoxy resin is best for your cold mounting process?

For vacuum impregnation and high edge retention

Suitable for mounting all types of materials, epoxy cold mounting resins are especially recommended for vacuum impregnation. They provide excellent adhesion to most materials and have the lowest shrinkage of all cold mounting resins. Curing time is relatively long.
  • Very good adhesion
  • No shrinkage
  • Excellent edge retention
  • Low vapor pressure
  • Transparency
  • Low viscosity
  • Long curing time
  Edge retention / general usage Speed optimized
Resin name

EpoFix

EpoFix mounting consumable from Struers

SpeciFix-40

SpeciFix-40 mounting consumable from Struers

CaldoFix-2

CaldoFix-2 mounting consumable

ProntoFix standard

ProntoFix Standard mounting consumable from Struers

ProntoFix accelerated

ProntoFix Accelerated mounting consumable from Struers

Application

Vacuum & low temperature

Very low shrinkage and ideal for vacuum impregnation of pores and cracks. Ideal for heat sensitive specimens & cover all materials.

Extreme adhesion

Very clear mounts that cures relatively fast. Cures in oven or Drybox, while maintaining low shrinkage.

All-round vacuum

Short curing time and low viscosity for optimal impregnation. Hardest Struers epoxy mount available.

Fast without oven

Speed optimized epoxy resin. Excellent adhesion and superior penetration of cracks & pores when using vacuum impregnation.

Use of standard vs. accelerated version depends on mounting cup diameter and lab temperature - see table:

Epoxy resin cold mounting schema

Shrinkage level Very low Very low Very low Very low
Edge retention Good Good Good Good
Removal rate High High High High
Mount hardness 78 Shore D 82 Shore D 85 Shore D 83 Shore D
Curing time 12 hours* 3½ hours*
(oven at 50 °C / 122 °F)
90 min*
(oven at 75 °C / 167 °F)
90 min** 90 min***
Peak temperature 115 °C / 239 °F 90 °C / 194 °F 75 °C / 167 °F 100 °C / 212 °F 138°C / 280 °F
Viscosity Low Low Low Very low
* 30 mm dia. mount without specimen at 21 °C / 70 °F.
** 40 mm mount, 10% specimen volume, 25 °C / 73 °F ambient temperature.
*** 30 mm mount, 10% specimen volume, 25 °C / 73 °F ambient temperature.

You can see a full overview in our consumables selection guide

 

Struers Webshop

Order your resin on our webshop today

Browse, compare, and order your cold mounting consumables in just a few clicks on our Webshop. It is the simplest, fastest, and most efficient way to get the resins you need, delivered direct to your lab.

Learning

Comprehensive support for optimal results

Struers offers a comprehensive range of solutions for hot and cold mounting – all designed to boost the efficiency of your process and the accuracy of your results.

Got questions? Contact us

Got any questions?

If you would like to find out more about our hot or cold mounting resins, want to optimize your mounting processes, or have any other questions, fill out the form and we will get back to you.